Varnish has 4 painting painting lines with different features. The painting lines were designed directly by Varnish, also responsible for conceiving the strategic parts to assure high quality levels, increase production and energy efficiency, reduce the emissions and the environmental impact.In one of these painting lines it is possible to paint components with sizes up to 3000x2000 mm and it is specialized in painting small series, rapid prototyping, sampling and outsized parts for high-end cars and other niche products in particular colors and special effects. It is a manual painting booth where operators with many years of experience accurately paint the parts in order to make them unique. Two of these painting lines have been made in an Industry 4.0 perspective with a Lean approach to production.
Technical features
Energy efficiency, Resources, Emissions
RE.A.S. is Varnish exclusive system for air recirculation within painting booths, able to cut down the energy consumption for heating and cooling processes up to the 80-90%. The cleansing of emissions is simplified too, since the volume of extracted air is significantly reduced. Energy savings and cut of emissions lead to a double advantage: smaller production costs at the benefit of the Customer and a substantial act for environmental protection.
High-precision measurement and mixing
GEAR MIX is the Varnish original system for the exact measurement and mixing of bi-component paints. Products are painstakingly dosed by gear pumps driven by stepped-motors, then sent to the mixing group and finally to the paint guns.The mixing group is equipped with compressed-air assisted washing system for a deeper cleaning and an accurate colour change.
Paint Process Management
PPM is the management software designed by Varnish for factory control in an Industry 4.0 perspective.The software manages all the processes: from the control of the conveyors to the paint brush and the paint recipes. Every parameter is under control and every event is recorded in the production logs.The system allows remote VPN management.
Year of foundation
ISO/TS 16949
Production site
People
Anthropomorphic robots
Colours in stock
Painted parts per day*
Automobile manufacturers
Recalls
Moulds Moulding
Painting Assembly
13 measuring instruments
100+ daily controls
Energy efficiency
Less resources, less emissions
Keep in touch with us